Overhead Crane Safety: What’s Hanging Above You Matters
- Kinsey Donner, CSP
- Jun 16
- 2 min read
At RAE Corporation, overhead cranes help us move massive parts like compressors, coils, and heat exchangers—critical work that makes production possible. But these powerful machines can pose serious risks if misused. One careless move can result in devastating consequences.
That’s why crane safety isn’t just for operators—it’s for everyone working near them, too.
For Crane Operators: Precision Starts Before the Lift
Before You Operate:
Inspect the crane and hoist – Check for damaged hooks, frayed wire ropes, twisted chains, and faulty limit switches.
Test the controls – Directional and emergency stop controls must function correctly before any lift.
Clear the area – Make sure your lift path and landing zone are free of obstructions and people.
During the Lift:
Never lift over people – This is non-negotiable. Loads must never travel above someone’s head.
Use a tagline – Stay out of harm’s way while keeping control of the load.
Respect the weight limit – Know your crane’s capacity and don’t push the limit.
Keep it steady – Avoid swinging, sudden stops, or side-pulling.
Stay focused – No distractions or multitasking. This is precision work.
After the Job:
Remove all rigging – Slings, chains, and spreader bars must be cleared from the hook.
Raise the hook – Leave it just below the upper limit switch to prevent accidents between uses.
For Bystanders: Stay Alert. Stay Clear.
Avoid Crane Zones:
Never walk under a suspended load—period.
Listen for warning signals or horns and keep your distance.
Be extra aware in high-traffic assembly or production areas.
Be Visible and Predictable:
Make eye contact with the operator before entering an active crane area.
Don’t assume you’ve been seen—visibility is often limited.
Follow all posted signage, floor markings, and physical barriers.
Shared Safety Responsibilities
Use spotters when lifting in tight spaces or around blind spots.
Immediately report any malfunctions or near misses to your supervisor.
Never bypass or alter crane controls or safety features—these exist for a reason.
Lift with Care, Work with Purpose
Overhead cranes can lift thousands of pounds, but safety is what holds everything up. Whether you're operating the crane or simply walking nearby, your awareness matters.
Stay alert. Stay out from under. Stay safe.
Kinsey Donner, CSP
EHS Manager
(918) 861-9539
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